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How often is the bottle blowing machine maintained? Precautions for maintenance!

by:Yosion Machinery     2021-05-31
Blow molding machine maintenance is to prevent the low-level failure of the blow molding machine in advance, and check and maintain the parts and components of the equipment. The common maintenance is daily maintenance, half-year maintenance, and once a year. After the maintenance of the bottle blowing machine, the normal operation of the machine is ensured, and the service life of the bottle blowing machine is prolonged. The specific maintenance content and precautions will be introduced in detail by the manufacturer of the bottle blowing machine below.  Daily maintenance specifications and precautions for the bottle blowing machine    1. Before starting the bottle blowing machine, check whether the moving parts are strong and whether the screws are loose and loose, especially whether the center with strong impact force and the belt drive part are abnormal.  2. Check whether the high-pressure gas source, low-pressure gas source, power source, and water source are normal.  3. Check whether the emergency stop switches, safety door switches, maintenance and installation detection switches are normal.  4. Check whether the heating head enters the embryo, and the part of the embryo fails to work normally. If the insert is not in place, the mounting nut can be adjusted.   5. Check whether the lamp tube is damaged or broken. Change in time.  6. u200bu200bCheck whether the pneumatic components can leak air and whether they can move flexibly.  7. The mold of the bottle blowing machine must be cleaned and polished regularly.   8. When opening the upper and lower pressure air source switch, the action must be slow to prevent the air source flow rate from being too fast and the dirt will be blown into the solenoid valve. At the same time, open the exhaust valve for 30 seconds to ensure that the air is clean.  9. When the blow molding machine is in operation, it is necessary to pay close attention to whether the machine has abnormal noises, and to find out early, stop it in time and deal with it early.  110. In an emergency, you can press the emergency stop button to make an emergency brake. Then analyze the cause of the composition based on the on-site situation and find the problem to be solved quickly.  11. After normal operation, do not extend any part of the body into the machine to avoid injury by the manipulator. If the machine has abnormal noise, it can be decelerated and stopped for inspection.  12. After normal consumption, the operator must always check the quality of the bottle to avoid voltage fluctuations or other reasons that affect the quality of the bottle.   13. When repairing, you can press the touch screen fault repair button to ensure safe repair. If you need to manually observe the movement of each cavity individually, please pay attention to the position of the manipulator. At the same time, be sure to clarify the role of the separate button, and then act. Make sure that the misoperation causes unnecessary trouble.   14. After each repair, tools and screws must be cleared to avoid leaving them in the machine and affecting the normal operation of the machine. Semi-annual maintenance items and precautions for the bottle blowing machine The maintenance and repair of the bottle blowing machine is generally once every six months, mainly for the parts that are found to be damaged and affect the quality of the bottle. If there is damage to the parts that do not affect the use, it should be repaired. Mainly, spend more time and avoid waste. Small parts that need to be replaced frequently include small shafts, small sleeves, seals, bottle clamps, etc.  Annual maintenance items and precautions for the blow molding machine   The annual maintenance time of the blow molding machine is generally carried out during the off-season of production, and the following items shall be tested    1. Electric control box:    check all fuses.   Make sure that each contact screw is tightened.  2. Infrared lamp:   Infrared lamp life, output 10000 hours at 200 VOLT.   When the power output is low for a long time, the life of the infrared lamp is relatively improved.  3. High-pressure silencer:    Take out the high-pressure silencer and use filtered dry air to blow off the dust on it and wipe it with a dry cloth.  4. Orbit:    Check all bolts and make sure they are tight.  5. Air pressure system:    test the air tightness of the air cylinder, control valve, pressure gauge, piping, and joints, and use soapy water to test for air leakage.   Check the operation of the safety valve and adjust the pressure above the specified upper pressure to determine whether it is effective. Summary: The purpose of bottle blowing machine maintenance is to reduce the failure rate, prevent problems before they occur, and also preventive maintenance. At the same time, maintenance cannot satisfy and solve the problem level. It should be upgraded to the level of planning and preventive maintenance, so that the equipment can be effectively deteriorated. Extend the life cycle of the equipment and achieve 'zero failure' of the equipment. In addition, the equipment of different blow molding machine manufacturers is different. The specific maintenance plan of the blow molding machine equipment needs to be formulated according to the blowing machine manufacturer’s recommendations to develop a suitable blow molding machine maintenance plan. .
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